CE Certification Through-hole Shielding Frame Manufacturers & Factories

Advanced Electromagnetic Compatibility (EMC) Engineering & High-Precision Board-Level Shielding Solutions for High-Reliability Electronics

Understanding Through-hole Shielding Frames: The Core of Board-Level EMC Integrity

In modern high-speed circuit designs, electromagnetic interference (EMI) and radio-frequency interference (RFI) represent critical hurdles. As clock speeds surge, system architectures shrink, and wireless technologies saturate the airwaves, maintaining clean signals on a PCB is paramount. A through-hole shielding frame (also called a board-level shielding can, frame, or EMI cage) serves as a physical barrier. It isolates sensitive sub-assemblies—such as RF transceivers, microcontrollers, switch-mode power circuits, and analog front-ends—from background noise and cross-coupling.

While surface-mount technology (SMT) shielding has gained widespread adoption due to process speed, through-hole shielding frames remain indispensable in industrial, military, aerospace, and automotive environments. The mechanical anchorage offered by pins penetrating the PCB substrate provides outstanding resistance to high vibration, thermal expansion stresses, and mechanical shocks. This technical whitepaper delves into the engineering principles, certification pathways, global supply dynamics, and manufacturing excellence behind CE-certified board-level shielding frames.

Information Gain Insight: SMT shield cans rely strictly on the shear strength of surface solder joints. In heavy-duty applications (e.g., ADAS controllers, rail transit systems, and subsea repeaters), thermal cycles cause mismatched expansion between metal frames and FR-4 substrates. SMT joints can micro-fracture over time. Through-hole pins act as structural dowels, transferring stress through the PCB, and ensuring 100% Faraday cage electrical contact under extreme stresses.

Why Through-hole Shielding is Critical for High-Frequency Systems

A shielding frame behaves as a Faraday cage. According to electromagnetic wave propagation physics, the effectiveness of an EMI shield depends on electrical conductivity, magnetic permeability, and the integrity of the ground connection. The ground path must present extremely low impedance. Through-hole pins solder directly into grounding vias that connect to multiple internal ground planes. This drastically reduces parasitic inductance compared to surface-mount pads, providing superior attenuation of high-frequency harmonics (above 5 GHz).

Parameter Through-hole Shielding Frames (THT) Surface-mount Shielding Cans (SMT)
Mechanical Anchorage High (Pins secured through board vias) Medium (Solder pad adhesion only)
Vibration Resistance Excellent (MIL-STD-202 standard compliant) Moderate (Risk of joint fatigue)
RF Ground Impedance Low (Direct multi-layer plane access) Moderate (Surface path limitation)
Thermal Performance Excellent heat dissipation path through pins Limited thermal conduction via periphery
Field Maintenance Requires desoldering pins or removable cover Removable covers standard

CE Certification Requirements for Board-Level Shielding Components

To market electronic hardware in the European Economic Area (EEA), compliance with the CE Marking directives is legally mandatory. While passive shielding frames themselves are not standalone electrical devices and thus do not carry independent CE marks under the Low Voltage Directive, they are critical to the system-level compliance of the final equipment under the EMC Directive (2014/30/EU) and the Radio Equipment Directive (RED - 2014/53/EU).

Working with a certified through-hole shielding frame manufacturer ensures that the materials, tolerances, and design geometries conform to standards that facilitate system-level CE testing. Key validation parameters include:

  • RoHS & REACH Directive Compliance: Heavy-metal-free alloys (nickel silver, tin-plated steel, copper alloys) with zero lead (Pb), cadmium (Cd), or hexavalent chromium (Cr6+) to allow lead-free wave and reflow soldering up to 260°C.
  • Solderability Standards (IEC 60068-2-20): Undergoing systematic steam aging and solderability testing to ensure through-hole pins wet completely during wave soldering or selective soldering operations, preventing cold solder joints.
  • Planarity & Coplanarity (IPC-A-610): Even for through-hole designs, pin coplanarity must remain within 0.1mm to prevent mechanical binding during insertion into high-density printed circuit boards.
20+
Years of Manufacturing & Tooling Excellence
500+
High-Precision Project Completions Globally
21+
Active Core Utility & R&D Patents

Precision Tooling & Manufacturing Processes

The manufacturing of through-hole shielding frames is a disciplined exercise in progressive die stamping. To avoid RFI leaks, shielding cans require precise dimensional stability. Any deviation in wall straightness or peg pitch can cause mechanical interference, slowing automated PCB assembly lines.

1. Advanced Alloy Selection

The choice of alloy dictates electrical resistivity, permeability, mechanical rigidity, and corrosion characteristics:

  • Nickel Silver (C7701 / UNS C77000): A copper-nickel-zinc alloy. It is the premier choice for RF shielding as it requires no plating, solders beautifully, exhibits high corrosion resistance, and provides excellent electrical grounding.
  • Tin-Plated Cold Rolled Steel (CRS): Cost-effective material providing excellent low-frequency magnetic shielding. It is plated with bright or matte tin over a nickel underplate to optimize solderability and prevent oxidation.
  • Stainless Steel (SUS 304): Highly rigid, excellent mechanical protection, but requires localized tin-plating on the solder pins to facilitate through-hole soldering.

2. High-Speed Progressive Stamping

Precision stamping presses (ranging from 45-ton to 110-ton capacity) utilize multi-station progressive dies to form the frame, punch out pattern apertures (such as cooling vents and internal dividers), bend the locking detents, and cleanly shear the through-hole mounting pins. Progressive die tolerances are held within ±0.02 mm to guarantee total conformity to target footprint geometries.

3. Multi-Cavity & Integrated Labyrinth Designs

Modern telecommunication devices (e.g., optical routers, switchgear, and RF transceivers) often require isolation of multiple stages within a single assembly. Integrated labyrinth frames feature internal metal dividers, allowing a single through-hole frame to create distinct shielding cells for the power amplifier, local oscillator, and digital processing chips. This reduces component count and PCB footprint.

Technical Roadmap Outlook: As frequencies move towards the millimetre wave (mmWave) band (24 GHz to 100 GHz) for 5G Advanced and 6G architectures, shielding frames must minimize cavity resonance. Next-generation frames feature integrated wave-absorbing material overlays and sub-millimeter vent openings to prevent high-frequency leakage.

Wenzhou Stpete Electronics: Empowering Global Connectivity

A premier Chinese manufacturing enterprise providing state-of-the-art interconnect systems and precision board-level components since 2005.

Wenzhou Stpete Electronics Factory and Corporate Office

Established in 2005, Wenzhou Stpete Electronics Technology Co., Ltd. has evolved into a leading high-tech enterprise specialized in the R&D, production, and international distribution of precision electronic connectors, switches, and high-frequency components. Operating out of our modern facility, we serve as a reliable partner to top-tier electronics manufacturing services (EMS) providers and original equipment manufacturers (OEMs) worldwide.

With over 20 years of technical experience, we maintain a comprehensive tooling shop equipped with state-of-the-art progressive stamping presses, high-speed CNC machining centers, and automated injection molding lines. Our capabilities enable us to produce premium RF terminals, PCB networks, DC power outlets, USB connectors, and bespoke board-level shielding frames that comply with international quality protocols.

Rigorous Quality Assurance

Certified to ISO 9001, ISO 14001, and ISO 45001. Our inspection systems monitor every production stage to guarantee compliance and zero defects.

Advanced R&D Focus

Over 30 R&D personnel driving innovation with an annual investment exceeding 15 million RMB, securing over 21 utility and structural patents.

Trusted Partnerships

Cooperating with leading global hardware and telecom brands, including Huawei and Hisense, to deliver high-volume, reliable components.

Advanced Engineering Tools & Materials Flow

At Stpete Electronics, quality is guided by engineering discipline. Our inspection labs feature optical coordinate measuring machines (CMM) to verify the dimension of shielding frames, micro-hardness testers to check nickel-silver temper, and salt spray chambers to validate the anti-oxidation coatings of tin-plated assemblies.

Through our robust ERP tracking systems, we offer material traceability. From the incoming coil of alloy, through progressive stamping, to final automated packaging, each step is logged, satisfying the strict requirements of automotive and industrial customers.

High Precision Tooling and Quality Inspection Laboratory
Wenzhou Stpete team building activity in natural environment

Fostering Teamwork and Industrial Innovation

Our core strength lies in our engineering team. We prioritize continuous training, and cultivate a corporate culture of collaboration. Team-building exercises foster deep relationships and communication across our production, design, and customer support divisions.

This team cohesion ensures that customer requirements are handled efficiently, with rapid response times and expert design support, bringing products from concept to market quickly.

Manufacturing Facility Showcases

R&D strength

R&D Strength

30+ technical R&D personnel, annual R&D investment of 15 million yuan+, 21 patents+.

Quality Assurance

Quality Assurance

Meticulous from raw material selection to final inspection to guarantee product safety.

Production strength

Production Strength

Insert molding, finished product assembly, and automated production technology.

Wenzhou Stpete Complete Electronic Product Catalog

Explore our high-performance electronic components, including tactile switches and custom board connectors.

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Target Applications & Industrial Integration

CE-certified through-hole shielding frames are deployed across multiple critical sectors where EMI suppression and physical endurance cannot be compromised:

1. Automotive Electronics (EV & ADAS Powertrains)

Modern Electric Vehicles (EVs) utilize high-voltage traction inverters that generate massive electromagnetic noise. Through-hole shielding frames are deployed to enclose driver cards and control processors, preventing switching noise from corrupting delicate sensor signals in Advanced Driver Assistance Systems (ADAS) like radar and LiDAR modules.

2. High-Density Telecom Infrastructure

In fiber-optic switches and routers, multi-gigabit transceivers (such as SFP, SFP+, and QSFP ports) operate at extremely high frequencies. Shielding frames isolate the electro-optical engines from neighboring ports, preventing inter-channel crosstalk and maintaining data transmission integrity.

3. Industrial Power Supplies and Heavy Machinery Controls

In switch-mode power supplies (SMPS) and industrial motor control drives, magnetic radiation from inductors and transformers can cause severe system instability. High-permeability through-hole steel frames block these magnetic fields, maintaining compliance with European harmonized standards.

Technical FAQ: Through-hole Shielding Frames & Regulatory Compliance

Addressing the primary technical and certification questions encountered by design engineers.

How does a shielding frame affect the overall CE compliance of our final product?
A shielding frame is a passive EMC mitigation tool. While it does not require an independent CE certificate, its design determines whether your active board will pass the radiated emissions limits defined in EN 55032 and immunity testing under EN 55035. Utilizing high-quality alloys with optimized ground paths ensures that your board passes the test chamber checks.
Why choose Nickel Silver instead of tin-plated steel?
Nickel Silver (C7701) offers superior solderability and does not require post-stamping plating, which avoids the risks of whisker growth and delamination. Additionally, it offers excellent corrosion resistance in humid environments, which is critical for marine and industrial instrumentation.
What is the optimal size for cooling ventilation holes in the shield?
To prevent EMI leaks, the aperture size (diameter) of ventilation holes must be much smaller than the wavelength of the target frequency. As a rule of thumb, holes should be kept below 1/20th of the wavelength of the highest noise frequency. For a 5 GHz signal (λ = 60mm), the holes must be less than 3mm in diameter.
Are custom-engineered geometries and internal walls available?
Yes. Stpete Electronics designs and manufactures bespoke, multi-cavity (labyrinth) shielding frames. Our R&D division works directly from your CAD files (.STEP or .DXF) to develop progressive stamping tooling that integrates internal partitions, enabling isolation of multiple RF blocks within a single component.
How does through-hole assembly affect wave-soldering processes?
Through-hole shielding frames require pins with appropriate extensions (typically 1.0mm to 1.5mm beyond the PCB thickness) to guarantee proper solder joints. Choosing materials with high thermal conductivity ensures that heat is transferred rapidly during the wave soldering process, creating a robust solder connection.